30–50%
less machine downtime, typically, in published consulting research.
Know before it stops.
You are measured on output, cost and safety. Machine stops hit all three. AMR gives you the one view that was missing: which machine is drifting, how much it will cost, and what to do about it.
Your week, in five lines.
One screen, opened on Monday morning. Machines are ordered by what they will cost you if they stop, not by name. Every alert carries the reading behind it, the likely cause and the steps to fix it.
Downtime hours.
All machines, last 7 days
6.5 hNormalCost per machine.
Highest: Press 4
€4,200WatchWhat to repair first.
Press 4: check the mounting bolts
Press 4AlertWhat was saved.
Faults caught early, this month
€18,400NormalAsk the AI.
Press 4: days to your alarm level at the current trend
6 daysWatch
Sample data
What research says can change.
Industry averages from McKinsey (2017). Your result depends on your machines and how fast your team acts.
20–40%
longer machine life.
What the research says.
These are published industry figures, not AMR results. Averages are not promises.
Up to 70–75%
fewer breakdowns in the best predictive maintenance programmes, compared with run-to-failure maintenance.
This is a best case from an older US government guide. Typical results are lower: McKinsey reports 30–50% less machine downtime.
How AMR turns signals into planned repairs
- Listen
Sound and vibration show wear and imbalance early.
- Check
Surface heat confirms friction and overheating.
- Act
The platform explains the likely cause and produces a work order, so a sudden failure becomes a planned repair.
11%
Unplanned downtime costs the 500 largest companies $1.4 trillion a year, about 11% of revenue.
Siemens 2024The True Cost of Downtime
$125,000
One hour of unplanned downtime costs $125,000 on average.
ABB 2023Unplanned downtime survey
5–15%
Facility downtime falls 5–15% and labour productivity rises 5–20%.
Deloitte 2022Predictive maintenance perspective
30–50%
Predictive maintenance typically cuts machine downtime 30–50% and extends machine life 20–40%.
McKinsey 2017Analytics in manufacturing
Why this matters more every year.
Spare parts, skilled technicians and production slots are all harder to find on short notice. A planned stop of two hours is a routine job. An unplanned stop of two hours on the same machine is a crisis, and the difference is almost entirely warning time.
Warning time is what AMR sells. Not a dashboard, not a sensor: the days between the first drift and the failure, handed to your team while they can still use them.
What AMR will not do.
It will not predict everything.
Sudden faults, such as a power surge or a foreign object, give no early signs. Nothing can warn you about those.
It needs a few days.
It learns what normal is for each machine before it can tell you what is abnormal.
It is not a certified safety device.
It supports your maintenance decisions. It does not replace your safety systems, and it is not rated for explosive atmospheres.
60-day trial
Your free 60-day trial: see what AMR saves you.
We put a puck on the machine that worries you most. After 60 days you get a report, in euros, of what it found and what an avoided stop is worth to you, so the savings are measured on your own plant.